This work highlights the relationship between the preparation, crystallization behavior, microstructures, and mechanical properties of Cu-based bulk metallic glasses (BMGs) and their composites (BMGCs). (Cu47Zr45Al8)97.5Y1.5Nb in-situ BMGCs were prepared using isothermal annealing, and the experimental results indicate tunable mechanical properties of the alloys by processing parameter manipulation. The crystallinity of (Cu47Zr45Al8)97.5Y1.5Nb BMGCs increases with extended annealing temperature and time, while their phase transition with rising temperature follows Am (amorphous state) → Am + Cu10Zr7 →Am + Cu10Zr7 + AlCu2Zr + Al2Zr. Precipitation strengthening during annealing above 720 K (447 ºC) can enhance the alloy microhardness remarkably and achieve an optimum of 712 HV by annealing at 800 K (527 ºC) for 60 min. TEM results show that Cu10Zr7 with sizes of 12~15 nm precipitates out upon crystallization and thereby accounts for the superior compressive property. The alloy exhibits a fracture strength up to 2080 MPa after annealing at 680 K (407 ºC) for 30 min. Morphological observation of the fracture surface reveals a transition of fracture characteristics from the typical amorphous ductile manner to a brittle manner with further annealing. The investigation provides novel thoughts of BMGs processing for further performance improvement.

A numerical simulation method was used to analyze the solidification process of Zr-based bulk metallic glass (BMG) during the horizontal continuous casting (HCC) process. The large-scale general-purpose finite element analysis software ANSYS was adopted to develop a temperature field model. The variation of temperature field in the specific area at different time was studied. Its accuracy was verified by the experimental results of Zr48Cu36Ag8Al8 bulk metallic glass continuous casting solidification process. The effects of casting parameters include intermittent casting procedure (drawing and stopping), casting speed, pouring temperature and cooling rate. The results show that the optimum casting speed range is 1-2 mm/s, pouring temperature is 1223 K and cooling rate of 10 mm rod casting is 5 L/min respectively. A fully Zr-based bulk metallic glass whose diameter is 10 mm and length has no limitation has been successfully fabricated.